Customer Services
MCP furnishes a wide range of services intended to aid the process of selecting, designing, installing, and operating an electropolishing system. Most of the services outlined here are included with the purchase of a new process system or are available free of charge to existing customers of record.Under special circumstances, services may also be provided to others at a fee based on the general consulting services fee described above. Among the many services available from MCP are:
- Access to new developments in the general field of electropolishing.
- Assistance with development and manufacture of racks and fixtures.
- Assistance with marketing programs designed to furnish job shop electropolishing services.
- Assistance with quality goals utilizing statistical process control.
- Audits of equipment and process for vendor or ISO qualification programs.
- Chemical analyses of electropolishing solutions to assist with, or in lieu of, analytical testing by the client.
- Continuing supply of consumable chemicals, equipment and components for operation of production systems.
- Design and construction of custom equipment for electropolishing, fume removal, and waste treatment.
- Detailed studies to determine capital investment, labor costs, and consumable costs.
- Development of special quality control or troubleshooting techniques.
- Evaluation of sample parts, drawings, and specifications for work to be electropolished.
- General troubleshooting of production and quality control problems.
- Installation of equipment for electropolishing, waste treatment, or fume control.
- Latest technical developments in ASTM and ASME specifications regarding electropolishing electropolishing and passivation.
- Literature surveys and bibliographies of published information.
- Long term tracking and analysis of bath records.
- Manual or automatic process equipment for electropolishing.
- On-site assistance for chemical mixing, equipment startup, and supervision of initial production.
- Operator training programs for ISO 9001 qualification.
- Preparation of instructional manuals for operation of an electropolishing system, basic chemistry and physics of the electropolishing phenomenon, app-lications know-how, and a variety of useful source information.
- Presentation of drawings for suggested layouts, plumbing design, and electrical wiring diagrams.
- Presentation seminars designed specifically for staff, management, purchasing, sales and marketing, and other company personnel not directly involved in production.
- Process techniques for electropolishing of large vessels, pipes, tubing, and other specialty applications.
- Recommendations for choice of raw material or mill finish to be electropolished.
- Recommendations for mechanical finishing methods prior to electropolishing.
- Site surveys and planning recommendations.
- Special seminar sessions for job shop operators of electropolishing services.
- Training of operators, supervisors, quality assurance, and maintenance personnel in the principles of electropolishing, troubleshooting, process control, and care of the equipment.