Customer Service
MCP furnishes a wide range of services intended to aid the process of selecting, designing, installing, and operating an electropolishing system. Most of the services outlined here are included with the purchase of a new process system or are available free of charge to existing customers of record.
Under special circumstances, services may also be provided to others at a fee based on the general consulting services fee described on the following page. Among the many services available from MCP are:
• Access to new developments in the general field of electropolishing.
• Assistance with development and manufacture of racks and fixtures.
• Assistance with marketing programs designed to furnish job shop electropolishing services.
• Assistance with quality utilizing statistical process control.
• Audits of equipment and process for vendor or ISO qualification programs.
• Chemical analyses of electropolishing solutions to assist with, or in lieu of, analytical testing by the client.
• Continuing supply of consumable chemicals, equipment and components for operation of production systems.
• Design and construction of custom equipment for electropolishing, fume removal, and waste treatment.
• Detailed studies to determine capital investment, labor costs, and consumable costs.
• Development of special quality control or troubleshooting techniques.
• Evaluation of sample parts, drawings, and specifications for work to be electropolished.
• General troubleshooting of production and quality control problems.
• Installation of equipment for electropolishing, waste treatment, or fume control.
• Latest technical developments in ASTM and ASME specifications regarding electropolishing electropolishing and passivation.
• Literature surveys and bibliographies of published information.
• Long term tracking and analysis of bath records.
• Manual or automatic process equipment for electropolishing.
• On-site assistance for chemical mixing, equipment startup, and supervision of initial production.
• Operator training programs for ISO 9001 qualification.
• Preparation of instructional manuals for operation of an electropolishing system, basic chemistry and physics of the electropolishing phenomenon, app-lications know-how, and a variety of useful source information.
• Presentation of drawings for suggested layouts, plumbing design, and electrical wiring diagrams.
• Presentation seminars designed specifically for staff, management, purchasing, sales and marketing, and other company personnel not directly involved in production.
• Process techniques for electropolishing of large vessels, pipes, tubing, and other specialty applications.
• Recommendations for choice of raw material or mill finish to be electropolished.
• Recommendations for mechanical finishing methods prior to electropolishing.
• Site surveys and planning recommendations.
• Special seminar sessions for job shop operators of electropolishing services.
• Training of operators, supervisors, quality assurance, and maintenance personnel in the principles of electropolishing, troubleshooting, process control, and care of the equipment.